Blue Bird Reports Fiscal 2022 First Quarter Results; Focused on Margin Expansion and EV Growth; Impacted by Supply Chain Disruptions, Inflationary Pressures; Confirms FY2022 Guidance

Net Sales of $129.2M and GAAP Net Loss of $4.1M;

Firm Order Backlog of Record 4,800+ units;

Electric Type C & D Bus Backlog at 280+ units;

Adjusted EBITDA of $3.6M with 1,149 Buses Sold

MACON, Ga.–(BUSINESS WIRE)–Blue Bird Corporation (“Blue Bird”) (Nasdaq: BLBD), the leader in electric and low-emission school buses, announced today its fiscal 2022 first quarter results. GAAP net loss for the quarter of $4.1 million was $2.5 million higher than the same FY2021 fiscal period. Adjusted EBITDA for the quarter was $3.6 million, down $2.2 million from last year. Order backlog remains strong at a record 4,800 buses, worth approximately $500 million, which fills a large portion of FY2022 production.

Highlights

(in millions except Unit Sales and EPS data)

Three Months Ended January 1, 2022

 

B/(W) 2021

Unit Sales

 

1,149

 

 

 

(106

)

GAAP Measures:

 

 

 

Revenue

$

129.2

 

 

$

(1.2

)

Net Income

$

(4.1

)

 

$

(2.5

)

Diluted Earnings per Share

$

(0.15

)

 

$

(0.09

)

Non-GAAP Measures1:

 

 

 

Adjusted EBITDA

$

3.6

 

 

$

(2.2

)

Adjusted Net Income

$

(2.0

)

 

$

(2.1

)

Adjusted Diluted Earnings per Share

$

(0.07

)

 

$

(0.07

)

1 Reconciliation to relevant GAAP metrics shown below

Blue Bird faced a challenging first quarter marked by supply chain disruptions and inflationary pressures. Primarily driven by the global COVID-19 pandemic, the company continued to be negatively impacted by rising raw material, freight and labor costs, as well as the worldwide microchip shortage. Blue Bird has also onboarded a second source supplier for one of the critical components that has been impacting production. In addition, Blue Bird brought its pricing in line with expected cost increases. The company announced a 4% price increase for new orders effective March 1st, on top of a total 11% price increase announced through the summer of 2021.

As an employee-centric organization, Blue Bird continued to invest in its workforce and workplace upgrades to further improve safety, quality, cost and delivery. Blue Bird also advanced its Lean Transformation to implement a world class-operating system that improves efficiency, quality and production capacity while reducing costs.

The transformation enables Blue Bird to capitalize on significant growth opportunities tied to chassis building and the electrification of school buses.

“We are expanding our chassis business to motorhomes and electrified, last mile delivery vehicles,” said Matthew Stevenson, President and CEO of Blue Bird Corporation. “With a market size of more than 30,000 units we will effectively double our addressable market. Based on our world-class engineering capabilities and nearly 95 years of experience in bus chassis building, Blue Bird is uniquely qualified to serve these markets.

“Blue Bird also remains committed to further grow its share of emission-free electric activity and school buses in North America. The Bipartisan Infrastructure Bill allocates $5B in funding for electric and low-emission school buses. The U.S. Environmental Protection Agency (EPA) is scheduled to start implementing the program by the end of March. Blue Bird anticipates orders to follow in 2H 2022.”

Added Stevenson: “Blue Bird is the proven technology leader for zero-emission electric activity and school buses. We anticipate scaling up our electric vehicle production capacity to 4,000 vehicles a year by 2024 to meet demand. Blue Bird continues to transform the transportation industry.”

2022 Guidance Confirmed

“We are expecting a challenging 1H for fiscal 2022 due to continued supply constraints and margin pressure, with the majority of the supplier cost increases taking effect on January 1, 2022,” said Razvan Radulescu, CFO of Blue Bird Corporation. “We still expect to see gradual relief beginning in fiscal Q3 as supply chain constraints are resolved due to new suppliers coming on board, and orders with the 11% price increase begin to be delivered. In Fiscal Q4 we expect to be at higher production levels and with normalized margins as the full 11% price increase goes into effect. Therefore, we are maintaining our guidance for fiscal 2022, previously released during our fiscal 2021 year-end call.”

Fiscal 2022 First Quarter Results

Net Sales

Net sales were $129.2 million for the first quarter of fiscal 2022, a decrease of $1.2 million, or 0.9%, from prior year period. Bus unit sales were 1,149 units for the quarter compared with 1,255 units for the same period last year. The $5.4 million decrease in bus segment sales was partially offset by an increase of $4.2 million in parts segment sales, driven by increased demand, as more busses are in operation as more schools have opened back up to in person learning, and by pricing actions taken by management to offset increases in purchased part costs.

Gross Profit

First quarter gross profit of $16.2 million represented an increase of $1.7 million from the first quarter of last year. The increase was primarily driven by higher parts segment sales volume and pricing actions taken by management to offset increases in purchased part costs. Gross profit margin improved 1.4 points to 12.5%.

Net Loss

Net loss was $4.1 million for the first quarter of fiscal 2022, which was $2.5 million higher than the same period last year. The increase was primarily driven by an increase of $3.5 million in SG&A, which was largely a result of share-based compensation expense as a result of the accelerated vesting of all outstanding stock awards for two of the Company’s former executives, merit increases for all employees, and reversal of COVID-19 related extraordinary actions taken in the first quarter of fiscal 2021 to reduce labor costs. This increase in SG&A was partially offset by a $1.2 million increase in income tax benefit.

Adjusted Net Income

Adjusted Net Income was $(2.0) million, representing a decrease of $2.1 million compared with the same period last year. This decrease is primarily due to the $2.5 million increase in net loss. This was partially offset by a $0.7 million increase in share-based compensation.

Adjusted EBITDA

Adjusted EBITDA was $3.6 million, which was a decrease of $2.2 million compared with the first quarter last year. This decrease is primarily due to the $2.5 million increase in net loss.

Conference Call Details

Blue Bird will discuss its first quarter 2022 results in a conference call at 4:30 PM ET today. Participants may listen to the audio portion of the conference call either through a live audio webcast on the Company’s website or by telephone. The slide presentation and webcast can be accessed via the Investor Relations portion of Blue Bird’s website at www.blue-bird.com.

  • Webcast participants should log on and register at least 15 minutes prior to the start time on the Investor Relations homepage of Blue Bird’s website at http://investors.blue-bird.com. Click the link in the events box on the Investor Relations landing page.
  • Participants desiring audio only should dial 1-877-407-0784 or 1-201-689-8560

A replay of the webcast will be available approximately two hours after the call concludes via the same link on Blue Bird’s website.

About Blue Bird Corporation

Blue Bird (NASDAQ: BLBD) is recognized as a technology leader and innovator of school buses since its founding in 1927. Our dedicated team members design, engineer and manufacture school buses with a singular focus on safety, reliability, and durability. Blue Bird buses carry the most precious cargo in the world – the majority of 25 million children twice a day – making us the most trusted brand in the industry. The company is the proven leader in low- and zero-emission school buses with more than 20,000 propane, natural gas, and electric powered buses in operation today. Blue Bird is transforming the student transportation industry through cleaner energy solutions. For more information on Blue Bird’s complete product and service portfolio, visit www.blue-bird.com. For Blue Bird’s line of emission-free electric buses, visit www.bluebirdelectricbus.com.

Key Non-GAAP Financial Measures We Use to Evaluate Our Performance

This press release includes the following non-GAAP financial measures “Adjusted EBITDA,” “Adjusted EBITDA Margin,” “Adjusted Net Income,” “Adjusted Diluted Earnings per Share,” “Free Cash Flow” and “Adjusted Free Cash Flow”. Adjusted EBITDA and Free Cash Flow are financial metrics that are utilized by management and the board of directors to determine (a) the annual cash bonus payouts, if any, to be made to certain members of management based upon the terms of the Company’s Management Incentive Plan, and (b) whether the performance criteria have been met for the vesting of certain equity awards granted annually to certain members of management based upon the terms of the Company’s Omnibus Equity Incentive Plan. Additionally, consolidated EBITDA, which is an adjusted EBITDA metric defined by our Amended Credit Agreement that could differ from Adjusted EBITDA discussed above as the adjustments to the calculations are not uniform, is used to determine the Company’s ongoing compliance with several financial covenant requirements, including being utilized in the denominator of the calculation of the Total Net Leverage Ratio. Accordingly, management views these non-GAAP financial metrics as key for the above purposes and as a useful way to evaluate the performance of our operations as discussed further below.

Adjusted EBITDA is defined as net income or loss prior to interest income; interest expense including the component of operating lease expense (which is presented as a single operating expense in selling, general and administrative expenses in our GAAP financial statements) that represents interest expense on lease liabilities; income taxes; and depreciation and amortization including the component of operating lease expense (which is presented as a single operating expense in selling, general and administrative expenses in our GAAP financial statements) that represents amortization charges on right-of-use lease assets; as adjusted for certain non-cash charges or credits that we may record on a recurring basis such as stock-compensation expense and unrealized gains or losses on certain derivative financial instruments; net gains or losses on the disposal of assets as well as certain charges such as (i) significant product design changes; (ii) transaction related costs; (iii) discrete expenses related to major cost cutting initiatives; or (iv) costs directly attributed to the COVID-19 pandemic. While certain of the charges that are added back in the Adjusted EBITDA calculation, such as transaction related costs and operational transformation and major product redesign initiatives, represent operating expenses that may be recorded in more than one annual period, the significant project or transaction giving rise to such expenses is not considered to be indicative of the Company’s normal operations. Accordingly, we believe that these, as well as the other credits and charges that comprise the amounts utilized in the determination of Adjusted EBITDA described above, should not be used in evaluating the Company’s ongoing annual operating performance. We define Adjusted EBITDA Margin as Adjusted EBITDA as a percentage of net sales. Adjusted EBITDA and Adjusted EBITDA Margin are not measures of performance defined in accordance with GAAP. The measures are used as a supplement to GAAP results in evaluating certain aspects of our business, as described below.

We believe that Adjusted EBITDA, Adjusted EBITDA margin, Adjusted Net Income, and Adjusted Diluted Earnings per Share are useful to investors in evaluating our performance because the measures consider the performance of our ongoing operations, excluding decisions made with respect to capital investment, financing, and certain other significant initiatives or transactions as outlined in the preceding paragraph. We believe the non-GAAP measures offer additional financial metrics that, when coupled with the GAAP results and the reconciliation to GAAP results, provide a more complete understanding of our results of operations and the factors and trends affecting our business.

Adjusted EBITDA, Adjusted EBITDA margin, Adjusted Net Income and Adjusted Diluted Earnings per Share should not be considered as alternatives to net income or GAAP earnings per share as an indicator of our performance or as alternatives to any other measure prescribed by GAAP as there are limitations to using such non-GAAP measures. Although we believe the non-GAAP measures may enhance an evaluation of our operating performance based on recent revenue generation and product/overhead cost control because they exclude the impact of prior decisions made about capital investment, financing, and other expenses, (i) other companies in Blue Bird’s industry may define Adjusted EBITDA, Adjusted EBITDA margin, Adjusted Net Income, and Adjusted Diluted Earnings per Share differently than we do and, as a result, they may not be comparable to similarly titled measures used by other companies in Blue Bird’s industry, and (ii) Adjusted EBITDA, Adjusted EBITDA margin, Adjusted Net Income, and Adjusted Diluted Earnings per Share exclude certain financial information that some may consider important in evaluating our performance.

We compensate for these limitations by providing disclosure of the differences between Adjusted EBITDA, Adjusted EBITDA margin, Adjusted Net Income, and Adjusted Diluted Earnings per Share and GAAP results, including providing a reconciliation to GAAP results, to enable investors to perform their own analysis of our operating results.

Our measures of “Free Cash Flow” and “Adjusted Free Cash Flow” are used in addition to and in conjunction with results presented in accordance with GAAP and free cash flow and adjusted free cash flow should not be relied upon to the exclusion of GAAP financial measures. Free cash flow and adjusted free cash flow reflect an additional way of viewing our liquidity that, when viewed with our GAAP results, provides a more complete understanding of factors and trends affecting our cash flows. We strongly encourage investors to review our financial statements and publicly-filed reports in their entirety and not to rely on any single financial measure.

We define Free Cash Flow as total cash provided by/used in operating activities as adjusted for net cash paid for the acquisition of fixed assets and intangible assets. We use Free Cash Flow, and ratios based on Free Cash Flow, to conduct and evaluate our business because, although it is similar to cash flow from operations, we believe it is a more conservative measure of cash flow since purchases of fixed assets and intangible assets are a necessary component of ongoing operations.

Forward Looking Statements

This press release includes forward-looking statements within the meaning of the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995. These forward-looking statements relate to expectations for future financial performance, business strategies or expectations for our business. Specifically, forward-looking statements include statements in this press release regarding guidance, seasonality, product mix and gross profits and may include statements relating to:

  • Inherent limitations of internal controls impacting financial statements
  • Growth opportunities
  • Future profitability
  • Ability to expand market share
  • Customer demand for certain products
  • Economic conditions (including tariffs) that could affect fuel costs, commodity costs, industry size and financial conditions of our dealers and suppliers
  • Labor or other constraints on the Company’s ability to maintain a competitive cost structure
  • Volatility in the tax base and other funding sources that support the purchase of buses by our end customers
  • Lower or higher than anticipated market acceptance for our products
  • Other statements preceded by, followed by or that include the words “estimate,” “plan,” “project,” “forecast,” “intend,” “expect,” “anticipate,” “believe,” “seek,” “target” or similar expressions

These forward-looking statements are based on information available as of the date of this press release, and current expectations, forecasts and assumptions, and involve a number of judgments, risks and uncertainties. Accordingly, forward-looking statements should not be relied upon as representing our views as of any subsequent date, and we do not undertake any obligation to update forward-looking statements to reflect events or circumstances after the date they were made, whether as a result of new information, future events or otherwise, except as may be required under applicable securities laws. The factors described above, as well as risk factors described in reports filed with the SEC by us (available at www.sec.gov), could cause our actual results to differ materially from estimates or expectations reflected in such forward-looking statements.

BLUE BIRD CORPORATION AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS

(Unaudited)

 

(in thousands of dollars, except for share data)

January 1, 2022

 

October 2, 2021

Assets

 

 

 

Current assets

 

 

 

Cash and cash equivalents

$

4,069

 

 

$

11,709

 

Accounts receivable, net

 

6,140

 

 

 

9,967

 

Inventories

 

141,953

 

 

 

125,206

 

Other current assets

 

12,044

 

 

 

9,191

 

Total current assets

$

164,206

 

 

$

156,073

 

Property, plant and equipment, net

 

104,675

 

 

 

105,482

 

Goodwill

 

18,825

 

 

 

18,825

 

Intangible assets, net

 

48,940

 

 

 

49,443

 

Equity investment in affiliate

 

13,916

 

 

 

14,817

 

Deferred tax assets

 

6,117

 

 

 

4,413

 

Finance lease right-of-use assets

 

5,111

 

 

 

5,486

 

Other assets

 

2,258

 

 

 

1,481

 

Total assets

$

364,048

 

 

$

356,020

 

Liabilities and Stockholders’ Equity (Deficit)

 

 

 

Current liabilities

 

 

 

Accounts payable

$

61,410

 

 

$

72,270

 

Warranty

 

6,821

 

 

 

7,385

 

Accrued expenses

 

14,083

 

 

 

12,267

 

Deferred warranty income

 

7,493

 

 

 

7,832

 

Finance lease obligations

 

1,340

 

 

 

1,327

 

Other current liabilities

 

5,090

 

 

 

8,851

 

Current portion of long-term debt

 

16,088

 

 

 

14,850

 

Total current liabilities

$

112,325

 

 

$

124,782

 

Long-term liabilities

 

 

 

Revolving credit facility

$

5,000

 

 

$

45,000

 

Long-term debt

 

144,181

 

 

 

149,573

 

Warranty

 

10,431

 

 

 

11,165

 

Deferred warranty income

 

11,595

 

 

 

12,312

 

Deferred tax liabilities

 

3,743

 

 

 

3,673

 

Finance lease obligations

 

4,197

 

 

 

4,538

 

Other liabilities

 

12,393

 

 

 

14,882

 

Pension

 

21,720

 

 

 

22,751

 

Total long-term liabilities

$

213,260

 

 

$

263,894

 

Stockholders’ equity (deficit)

 

 

 

Preferred stock, $0.0001 par value, 10,000,000 shares authorized, 0 shares outstanding at January 1, 2022 and October 2, 2021

$

 

 

$

 

Common stock, $0.0001 par value, 100,000,000 shares authorized, 31,975,274 and 27,205,269 shares outstanding at January 1, 2022 and October 2, 2021, respectively

 

3

 

 

 

3

 

Additional paid-in capital

 

171,150

 

 

 

96,170

 

Accumulated deficit

 

(37,835

)

 

 

(33,753

)

Accumulated other comprehensive loss

 

(44,573

)

 

 

(44,794

)

Treasury stock, at cost, 1,782,568 shares at January 1, 2022 and October 2, 2021

 

(50,282

)

 

 

(50,282

)

Total stockholders’ equity (deficit)

$

38,463

 

 

$

(32,656

)

Total liabilities and stockholders’ equity (deficit)

$

364,048

 

 

$

356,020

 

BLUE BIRD CORPORATION AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(Unaudited)

 

 

Three Months Ended

(in thousands of dollars except for share data)

January 1, 2022

 

January 2, 2021

Net sales

$

129,223

 

 

$

130,434

 

Cost of goods sold

 

113,026

 

 

 

115,966

 

Gross profit

$

16,197

 

 

$

14,468

 

Operating expenses

 

 

 

Selling, general and administrative expenses

 

18,233

 

 

 

14,690

 

Operating loss

$

(2,036

)

 

$

(222

)

Interest expense

 

(3,082

)

 

 

(1,930

)

Interest income

 

 

 

 

1

 

Other income, net

 

736

 

 

 

643

 

Loss on debt modification

 

(561

)

 

 

(598

)

Loss before income taxes

$

(4,943

)

 

$

(2,106

)

Income tax benefit

 

1,762

 

 

 

521

 

Equity in net loss of non-consolidated affiliate

 

(901

)

 

 

(29

)

Net loss

$

(4,082

)

 

$

(1,614

)

 

 

 

 

Loss per share:

 

 

 

Basic weighted average shares outstanding

 

28,118,450

 

 

 

27,060,259

 

Diluted weighted average shares outstanding

 

28,118,450

 

 

 

27,060,259

 

Basic loss per share

$

(0.15

)

 

$

(0.06

)

Diluted loss per share

$

(0.15

)

 

$

(0.06

)

BLUE BIRD CORPORATION AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)

 

 

Three Months Ended

(in thousands of dollars)

January 1, 2022

 

January 2, 2021

Cash flows from operating activities

 

 

 

Net loss

$

(4,082

)

 

$

(1,614

)

Adjustments to reconcile net loss to net cash used in operating activities:

 

 

 

Depreciation and amortization

 

3,288

 

 

 

3,471

 

Non-cash interest expense

 

1,143

 

 

 

563

 

Share-based compensation

 

1,673

 

 

 

724

 

Equity in net loss of non-consolidated affiliate

 

901

 

 

 

29

 

Loss (gain) on disposal of fixed assets

 

9

 

 

 

(1

)

Deferred taxes

 

(1,704

)

 

 

(106

)

Amortization of deferred actuarial pension losses

 

291

 

 

 

465

 

Loss on debt modification

 

561

 

 

 

598

 

Changes in assets and liabilities:

 

 

 

Accounts receivable

 

3,827

 

 

 

2,721

 

Inventories

 

(16,747

)

 

 

(12,618

)

Other assets

 

(2,554

)

 

 

245

 

Accounts payable

 

(11,115

)

 

 

(6,545

)

Accrued expenses, pension and other liabilities

 

(8,568

)

 

 

571

 

Total adjustments

$

(28,995

)

 

$

(9,883

)

Total cash used in operating activities

$

(33,077

)

 

$

(11,497

)

Cash flows from investing activities

 

 

 

Cash paid for fixed assets

$

(1,570

)

 

$

(3,317

)

Total cash used in investing activities

$

(1,570

)

 

$

(3,317

)

Cash flows from financing activities

 

 

 

Payments of revolving credit facility borrowings

$

(40,000

)

 

$

 

Principal payments of senior term loan borrowings

 

(3,713

)

 

 

(2,475

)

Principal payments of finance lease borrowings

 

(328

)

 

 

(382

)

Cash paid for debt costs

 

(2,468

)

 

 

(2,476

)

Proceeds from Private Placement

 

75,000

 

 

 

 

Cash paid for repurchases of common stock in connection with employee stock award exercises

 

(1,484

)

 

 

(518

)

Cash received from employee stock option exercises

 

 

 

 

74

 

Total cash provided by (used in) financing activities

$

27,007

 

 

$

(5,777

)

Change in cash and cash equivalents

 

(7,640

)

 

 

(20,591

)

Cash and cash equivalents, beginning of period

 

11,709

 

 

 

44,507

 

Cash and cash equivalents, end of period

$

4,069

 

 

$

23,916

 

 

 

 

 

Reconciliation of Net Income to Adjusted EBITDA

 

 

Three Months Ended

(in thousands of dollars)

January 1, 2022

 

January 2, 2021

Net loss

$

(4,082

)

 

$

(1,614

)

Adjustments:

 

 

 

Interest expense, net (1)

 

3,157

 

 

 

2,012

 

Income tax benefit

 

(1,762

)

 

 

(521

)

Depreciation, amortization, and disposals (2)

 

3,523

 

 

 

3,676

 

Operational transformation initiatives

 

1

 

 

 

55

 

Share-based compensation

 

1,673

 

 

 

724

 

Product redesign initiatives

 

253

 

 

 

186

 

Restructuring and other charges

 

246

 

 

 

494

 

Costs directly attributed to the COVID-19 pandemic (3)

 

29

 

 

 

170

 

Loss on debt modification

 

561

 

 

 

598

 

Adjusted EBITDA

$

3,599

 

 

$

5,780

 

Adjusted EBITDA margin (percentage of net sales)

 

2.8

%

 

 

4.4

%

__________________

(1) Includes $0.1 million for both fiscal periods, representing interest expense on lease liabilities, which are a component of lease expense and presented as a single operating expense in selling, general and administrative expenses on our Condensed Consolidated Statements of Operations.

(2) Includes $0.2 million for both fiscal periods, representing amortization charges on right-of-use lease assets, which are a component of lease expense and presented as a single operating expense in selling, general and administrative expenses on our Condensed Consolidated Statements of Operations.

(3) Primarily represents costs incurred for third party cleaning services and personal protective equipment for our employees in response to the COVID-19 pandemic.

Contacts

Mark Benfield

Profitability & Investor Relations

(478) 822-2315

Mark.Benfield@blue-bird.com

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